Organic Latex Mattress

Organic Latex Mattress - The Talalay Process

Compounding
Natural latex is extracted from the tropical rubber tree and mixed with man-made latexes, soaps and rubber curing agents in a temperature-controlled, stainless steel tank. Ph, viscosity and temperature are closely monitored.

Molding
The compound mix is then transferred to another room where it is whipped to a consistency of soft serve ice cream.  It is then injected into a core mold.  The mold is sealed and a vacuum is pulled to extract air and completely fill the mold cavity with latex.

The latex is chilled at minus 20 Fahrenheit.  Freezing, and this is unique to the Talalay process, prevents particles from settling and ensures a consistent cell structure.

Carbon dioxide is then introduced to gel the latex. The mold is then heated to 220 Fahrenheit to cure the core. state.

The mattress is then washed, dried and prepared for shipment.